Water level monitor - Arduino / ESP8266 / ESP32 / Sigfox

Arduino UNO

Ultrasonic Sensor - HC-SR04

NodeMCU ESP8266 Breakout Board

Ultrasonic Sensor - HC-SR04 (Generic)

Wemos D1 Mini

W5100 Ethernet Network Module

ESP32S

Water Level monitor project consists of a central web interface that serves to collect data from sensor nodes and visualize them to the user. Current data on the water level are represented in the dashboard together with the conversion to the volume of the well, historical data on the water level are also available to the user in tabular or graphical visualization with line graphs. <figure><img src=https://projects.arduinocontent.cc/2490aa3c-e9fd-4fb7-bdf1-d5c027dfcc50.PNG /><figcaption>Water level monitor dasboard PHP interface with automatic data refresh via jQuery</figcaption></figure>Web interface is responsive, it can adapt to any screen and device resolution. Project's web interface uses a backend written in PHP that can process incoming data from the request using the HTTP POST method. Backend corrects the measured level to the actual one based on the known depth of the well, calculates the volume of water in the well from this parameter and the diameter of the well. Depth and diameter of the well are entered into the system by the user based on the proportions of his well. <figure><img src=https://projects.arduinocontent.cc/e19d7042-2067-4d87-8483-92fe080d33d4.PNG /><figcaption>Historical measured datas of water level</figcaption></figure><figure><img src=https://projects.arduinocontent.cc/ae12de8c-fbe7-43b6-869a-ae74eb0bca31.png /><figcaption>Line graphs - Water level in time (hours, days, weeks, year)</figcaption></figure>Data are sent to the web server by a microcontroller, which performs measurements every 300 seconds - i. 5 minutes, or in the case of transmission via IoT network Sigfox, data is sent every 11 minutes, as it is limited by the network to transmit a maximum of 140 messages per day. Water level measurement is performed using ultrasonic sensors - HC-SR04, or its waterproof variant JSN-SR04T, other sensors with Trigger / Echo signals from US-02X, IOE-SR0X, HC-SR0X, HY-SRF0X, DYP-ME007 series can also be used.<figure><img src=https://projects.arduinocontent.cc/72c85048-de41-46e1-af3f-8ea6f81b6d1e.jpg /><figcaption>Compatible hardware for water level monitor</figcaption></figure><figure><img src=https://projects.arduinocontent.cc/ba81ff19-bed7-465d-8e6d-a0213052db0f.jpg /><figcaption>Principle how measurement and data transmission works</figcaption></figure>Principle of measuring ultrasonic sensors is to send a Trigger signal with a length of 10 μs (microseconds), which bounces off the water level and returns to the receiver - Echo. Time-of-Flight method is used to recalculate the time between sending and receiving the signal to determine the distance of the water level from the sensor, which is located at the top of the well. Conversion formula takes into account the speed of sound 343 m/s at a temperature of 20 °C. An important parameter for both ultrasonic sensors is the beam width, in other words the detection characteristic. HC-SR04 sensor has a 15° detection characteristic. The beam is relatively narrow and the sensor is also suitable for narrower wells and tanks, but it is not waterproof and has a high risk of corrosion (oxidation) due to the presence of moisture in the well. <figure><img src=https://projects.arduinocontent.cc/f1f14e84-3cbb-4baf-b3cf-9eaac126fbc5.jpg /><figcaption>Ultrasonic waterproof sensor JSN-SR04T</figcaption></figure>For this reason, it is advisable to place this ultrasonic sensor above the well. Waterproof sensor JSN-SR04T has a detection characteristic of 60°, which considerably limits it and prevents its use in narrow wells, as the beam widens with distance and requires a well with a diameter of several meters (6 meters diameter at a well depth of 4.5 meters). Ultrasonic sensors are fully maintenance-free. The JSN-SR04T sensor has an electronic control board that must not be exposed to moisture and water. Standard communication shielded cable is 2.5 meters long, it is possible to connect counterparts of the same cable to extend the line. In the case of a square well, the diameter of the inscribed circle is entered into the average, which will form the reference value of the water cylinder for the calculation of the well volume. Error of the total well volume in this case will be similar to ~12.5%. Maximum measurable level height (level) by the sensors is about 400 to 450 cm (known from the datasheet).<h3 >Ultrasonic sensors are suitable for:</h3><ul ><li >Digged wells </li></ul><ul ><li >Septics and cesspools </li></ul><ul ><li >Streams and lakes </li></ul><ul ><li >Plastic rainwater tanks </li></ul><ul ><li >Silos (measuring bulk filling) </li></ul><ul ><li >Containers (waste monitoring, fill level) </li></ul><ul ><li >Boiler rooms (monitoring of wood, pellets, coal, wood chips materials) </li></ul><ul ><li >Shafts and cellars (flooding - groundwater monitoring)</li></ul><h3 >Ultrasonic sensors are NOT suitable for:</h3><ul ><li >Drilled wells (due to detection characteristics - wide beam) </li></ul><ul ><li >Pipes and tubes (due to detection characteristics - wide beam) </li></ul><ul ><li >To wells with a tributary (rippled surface attenuates ultrasound, measurement is impossible) </li></ul><ul ><li >In places with a sudden change in temperature (temperature affects the time of sound propagation, so even the stationary level appears to fluctuate) </li></ul><ul ><li >Vacuum tanks (measurement is not possible)</li></ul>Web interface uses trigonometry to estimate the measurable maximum depth of a well at a known well diameter (another parameter for calculating well volume). Interface allows user to calculate to what maximum depth of the well each of the sensors is suitable based on its characteristics. Project is so easy to use even for laymen who do not know which sensor is more suitable for application in their well. Microcontroller used also plays an important role in the system. <figure><img src=https://projects.arduinocontent.cc/0b2f0dd9-3aef-4718-96aa-bafea63cde4e.PNG /><figcaption>Compatible hardware (microcontrollers and modules for data transmitting)</figcaption></figure>For the project, it is possible to use the Arduino platform (Uno / Mega) in revision R3 with an identical pinout, which can be connected to an Ethernet shield that communicates via the ICSP interface. It is also possible to use Ethernet modules and connect them directly to the hardware SPI pins of the microcontroller. Ethernet modules from Wiznet W5100, W5500, USR-ES1 are supported. <figure><img src=https://projects.arduinocontent.cc/dcc209c5-68e4-444a-b0d3-8c5a2ce24ad9.png /><figcaption>Schematics for Arduino, ESP8266 and ESP32 with ultrasonic distance sensors HC-SR04 / JSN-SR04T and similar</figcaption></figure>Ethernet module ENC28J60 is supported by MicroChip. All Ethernet modules provide HTTP connectivity with the web server. WiFi microcontrollers from Espressif Systems - ESP8266 and ESP32 are also supported. Microcontrollers have several operating modes: StandBy, StandBy + OTA with the possibility of remote firmware upload via LAN network and deep sleep mode for ULP applications - Deep Sleep. In sleep mode for ESP8266 it is necessary to add a physical jumper between GPIO16 (WAKE) and RST - see Wiring Diagram. There is also available experimental implementation for ESP32 in the ESP-IDF framework. Uses FreeRTOS and two tasks with Queue mechanism for inter-task data communication.<figure><img src=https://projects.arduinocontent.cc/c2932991-9fb0-4b15-9292-ec235539ba7a.png /><figcaption>Queue FIFO buffer for inter-task communication. HTTP task is blocked until it receives datas from ultrasonic measurement task</figcaption></figure>ESP microcontrollers also allow the implementation of HTTPS (encrypted) connectivity with the web server. Both the ESP8266 and ESP32 platforms use the Root CA, which has issued a certificate (Issuer) for the web server domain. The certificate is embedded in the source code of the microcontrollers in.pem format. In order for the certificate not to take up space in the RAM memory of the microcontroller, it is inserted into the flash memory of the microcontroller - PROGMEM. Certificate of the certification authority is valid for 10 to 20 years, so it does not require frequent renewal of the certificate. Data on the current water level and water volume in the well are available in JSON format from the web interface. The project can integrate the Level meter project via MQTT into home automation (Hassio, Domoticz, Loxone) to display the water level in its own dashboard, e.g. Grafana. <div class="se-component se-video-container __se__float-none" contenteditable="false" style="width: 100%;"><figure style="width: 100%; height: 56.25%; padding-bottom: 56.25%; margin: 0px;"><iframe frameborder="0" allowfullscreen="" src="https://www.youtube.com/embed/RBksATd0-60" data-proportion="true" data-percentage="100%,56.25%" data-size="100%,56.25%" data-align="none" style="width: 100%; height: 100%;" data-index="0" data-file-size="0" data-origin="100%,56.25%"></iframe><figcaption contenteditable="true"><div>Video - realtime - Water level monitor</div></figcaption></figure></div>At web interface there is also webpage where user can see local records of his water well level. Subpage will print in gauge graphs MAXIMUM and MINIMUM value of water level per 24 hours, 7 days, 30 days.<figure><img src=https://projects.arduinocontent.cc/8902a818-76b8-4176-9608-f086a518fbea.PNG /><figcaption>Gauges - Last measurement, highest value per 24 hours, 7 days, 30 days</figcaption></figure>Other types of water level sensors that can be integrated (you need to create your own firmware):<ul ><li >Laser (LiDAR) </li></ul><ul ><li >Hydrostatic </li></ul><ul ><li >Electrostatic (capacitive / inductive) </li></ul><ul ><li >Pressure (differential / with compensating atmospheric pressure sensor) </li></ul><ul ><li >Optical </li></ul><ul ><li >Mechanical (floater) </li></ul><ul ><li >Magnetic (Hall) </li></ul><ul ><li >Microwave (radar) </li></ul><ul ><li >Note: If the water level is recalculated from the bottom of well on the microcontroller's side, the well depth must be set to 0 cm in the web interface.</li></ul>Project water level monitor can be tested for free with your hardware! If you have compatible ultrasonic sensor and microcontroller, you can visit project webpage, where you can test it: <a href="https://martinius96.github.io/hladinomer-studna-scripty/en/">https://martinius96.github.io/hladinomer-studna-scripty/en/</a>There is also at project webpage pre-compiled firmware for ESP8266 and ESP32 boards that let you to try project in seconds, because you don't need to download libraries and compile source code. Pre-compiled firmware is in.bin format and you can upload it to your ESP board via ESPTOOL (included in firmware). Pre-compiled firmware is using WiFiManager library to provide SSID and password to your local network for ESP board to get connectivity. WiFiManager will start ESP in AP mode with SSID --> Hladinomer_AP (no password). You can connect to it with your smartphone or computer. <figure><img src=https://projects.arduinocontent.cc/576ca7b1-e18c-4fc4-a111-0c14270ada41.gif /><figcaption>WiFiManager - set sensor node to your home WLAN network</figcaption></figure>It will automatically redirect you to Captive Portal (if not, use address <a href="http://192.168.4.1/">192.168.4.1</a> in your browser). Then you can add your SSID and password where ESP will connect. After successful connection to your WiFi network, ESP will stop broadcast its SSID and it will start to do measurements and data transmission to web inteface.Set SSID and password is permanently stored in ESP, so in future you will not need to configure it again at next start of microcontroller. In case there will be not saved network available, ESP will again start broadcast its Hladinomer_AP SSID.Visit also project Github, where you can find source codes for microcontrollers (Arduino, ESP8266, ESP32, Sigfox). There are available source codes for HTTP or HTTPS connection. Tested at latest Arduino Cores (3.0.2 for ESP8266 and 2.0.1 for ESP32): <a href="https://github.com/martinius96/hladinomer-studna-scripty/tree/master/examples/Hladinomer">https://github.com/martinius96/hladinomer-studna-scripty/tree/master/examples/Hladinomer</a>

Wiring - water level sensor node

Source codes for Arduino  / ESP8266 / ESP32

Water level monitor - Arduino / ESP8266 / ESP32 / Sigfox

Water level monitor works as central web interface for storing data from sensor nodes. Data were shown to user at dashboard, graphs, tables.